Showing posts with label Giant Machines.. Show all posts
Showing posts with label Giant Machines.. Show all posts

Monday, 22 July 2013

Giant machines :Bulldozer

A bulldozer is a crawler (continuous tracked tractor) equipped with a substantial metal plate (known as a blade) used to push large quantities of soil, sand, rubble, or other such material during construction or conversion work and typically equipped at the rear with a claw-like device (known as a ripper) to loosen densely-compacted materials.
Bulldozers can be found on a wide range of sites, mines and quarries, military bases, heavy industry factories, engineering projects and farms.
The term "bulldozer" is often used erroneously to mean any heavy equipment (sometimes a loader and sometimes an excavator), but precisely, the term refers only to a tractor (usually tracked) fitted with a dozer blade.

Description 

Most often, bulldozers are large and powerful tracked heavy equipment. The tracks give them excellent ground holding capability and mobility through very rough terrain. Wide tracks help distribute the bulldozer's weight over a large area (decreasing pressure), thus preventing it from sinking in sandy or muddy ground. Extra wide tracks are known as 'swamp tracks' or "LGP (low ground pressure) tracks". Bulldozers have excellent ground hold and a torque divider designed to convert the engine's power into improved dragging ability. The Caterpillar D9, for example, can easily tow tanks that weigh more than 70 tons. Because of these attributes, bulldozers are used to clear battlefields of obstacles, shrubbery, burnt vehicles, and remains of structures.

A crawler bulldozer (crawler dozer,sometimes referred to as tracked or caterpillar) has a traction mechanism like that of a semi-rigid suspension car. It uses a two-plate dry primary clutch, which makes maintenance easy. The steering is hydraulically assisted. Most all crawler bulldozers are powered by diesel engines, which makes the work energy efficient, and relatively low polluting. It can be used in road building, hydro-electric construction, field modification, port and mine development. Sludge constructions and soft ground work also commonly utilize crawler bulldozers.
The other type, a wheeled bulldozer, is also called a wheel dozer. The principle of the machine work is to push outfitted dozer blades by essentially tractors, so as to clearing and grading land or paving the roads. These machines use a drive system of military industry technology, which is of big tractive force, high efficiency and good performance. It is with full hydraulic articulated steering and all wheel drive, which is easy and flexible to operate.
The bulldozer's primary tools are the blade and the ripper.


Blade


The bulldozer blade is a heavy metal plate on the front of the tractor, used to push objects, and shoving sand, soil and debris. Dozer blades usually come in three varieties:
  1. A straight blade ("S blade") which is short and has no lateral curve and no side wings and can be used for fine grading.
  2. A universal blade ("U blade") which is tall and very curved, and has large side wings to carry more material.
  3. An "S-U" combination blade which is shorter, has less curvature, and smaller side wings. This blade is typically used for pushing piles of large rocks, such as at a quarry.
Blades can be fitted straight across the frame, or at an angle, sometimes using additional 'tilt cylinders' to vary the angle while moving. The bottom edge of the blade can be sharpened, e.g. to cut tree stumps.
Sometimes a bulldozer is used to push another piece of earth moving equipment known as a "scraper". The towed Fresno Scraper, invented in 1883 by James Porteous, was the first design to enable this to be done economically, removing the soil from the cut and depositing it elsewhere on shallow ground (fill). Many dozer blades have a reinforced center section with this purpose in mind, and are called "bull blades".



In military use, dozer blades are fixed on combat engineering vehicles and can optionally be fitted on other vehicles, such as artillery tractors such as the Type 73 or M8 Tractor. Dozer blades can also be mounted on main battle tanks, where it can be used to clear antitank obstacles, mines, and dig improvised shelters. Combat applications for dozer blades include clearing battlefield obstacles and preparing fire positions.



Ripper


The ripper is the long claw-like device on the back of the bulldozer. Rippers can come as a single (single shank/giant ripper) or in groups of two or more (multi shank rippers). Usually, a single shank is preferred for heavy ripping. The ripper shank is fitted with a replaceable tungsten steel alloy tip. Ripping rock breaks the ground surface rock or pavement into small rubble easy to handle and transport, which can then be removed so grading can take place. With agricultural ripping, a farmer breaks up rocky or very hard earth (such as podzol hardpan) which is otherwise unploughable, in order to farm it. For example, much of the best land in the California wine country consists of old lava flows. The grower shatters the lava with heavy bulldozers so surface crops or trees can be planted. A less common rear attachment is a stumpbuster, which is a single spike that protrudes horizontally and can be raised to get it (mostly) out of the way. A stumpbuster is used to split a tree stump. A bulldozer with a stumpbuster is used for landclearing operations, and probably has a brush-rake blade.


Manufacturers

Industry statistics based on 2010 production published by Off-Highway Research showed Shantui was the largest producer of bulldozers, making over 10,000 units that year or 2 in 5 crawler-type dozers made in the world The next largest producer by number of units is Caterpillar Inc., which produced 6,400 units.

History of the word

  • 19th century: term used in engineering for a horizontal forging press.
  • Around 1880: In the USA, a "bull-dose" was a large dose (namely, one large enough to be literally or figuratively effective against a bull) of any sort of medicine or punishment. 'Bull-dosing' meant a severe whipping or coercion, or other intimidation such as at gunpoint.
  • 1886: "bulldozer" meant a large-caliber pistol and the person who wielded it.
  • Late 19th century: "bulldozing" meant using brute force to push over or through any obstacle.
  • 1930s: applied to the vehicle.
These appeared as early as 1929, but were known as "bull grader" blades, and the term "bulldozer blade" did not appear to come into widespread use until the mid-1930s. "Bulldozer" now refers to the whole machine not just the attachment. In contemporary usage, "bulldozer" is often shortened to "dozer".

Sunday, 21 July 2013

Giant machines : THE EXCAVATOR.

Excavators are heavy construction equipment consisting of a boom, stick, bucket and cab on a rotating platform (known as the "house"). The house sits atop an undercarriage with tracks or wheels. A cable-operated excavator uses winches and steel ropes to accomplish the movements. They are a natural progression from the steam shovels and often called power shovels. All movement and functions of a hydraulic excavator are accomplished through the use of hydraulic fluid, with hydraulic cylinders and hydraulic motors. Due to the linear actuation of hydraulic cylinders, their mode of operation is fundamentally different from cable-operated excavators.

Excavators are also called diggers, JCBs (a proprietary name, in an example of a generic trademark), mechanical shovels, or 360-degree excavators (sometimes abbreviated simply to 360). Tracked excavators are sometimes called "trackhoes" by analogy to the backhoe. In the UK, wheeled excavators are sometimes known as "rubber ducks."

Excavators are used in many ways:


Configurations

Excavators come in a wide variety of sizes. The smaller ones are called mini or compact excavators. Caterpillar's smallest mini-excavator weighs 2,060 pounds (930 kg) and has 13 hp; their largest model is the largest excavator available (a record previously held by the Orenstein & Koppel RH400) the CAT 6090, it weighs in excess of 2,160,510 pounds (979,990 kg), has 4500 hp and has a bucket size of around 52.0 m³ depending on bucket fitted.
Engines in excavators drive hydraulic pumps; there are usually 3 pumps: the two main pumps are for supplying oil at high pressure (up to 5000 psi) for the rams, swing motor, track motors, and accessories, and the third is a lower pressure (700 psi) pump for Pilot Control, this circuit used for the control of the spool valves, this allows for a reduced effort required when operating the controls.
The two main sections of an excavator are the undercarriage and the house. The undercarriage includes the blade (if fitted), tracks, track frame, and final drives, which have a hydraulic motor and gearing providing the drive to the individual tracks, and the house includes the operator cab, counterweight, engine, fuel and hydraulic oil tanks. The house attaches to the undercarriage by way of a center pin, allowing the machine to slew 360° unhindered.
The main boom attaches to the house, and can be one of several different configurations:
  • Most are mono booms: these have no movement apart from straight up and down.
  • Some others have a knuckle boom which can also move left and right in line with the machine.
  • Another option is a hinge at the base of the boom allowing it to hydraulically pivot up to 180° independent to the house; however, this is generally available only to compact excavators.
  • There are also triple-articulated booms (TAB).


 Attached to the end of the boom is the stick (or dipper arm). The stick provides the digging force needed to pull the bucket through the ground. The stick length is optional depending whether reach (longer stick) or break-out power (shorter stick) is required.
On the end of the stick is usually a bucket. A wide, large capacity (mud) bucket with a straight cutting edge is used for cleanup and levelling or where the material to be dug is soft, and teeth are not required. A general purpose (GP) bucket is generally smaller, stronger, and has hardened side cutters and teeth used to break through hard ground and rocks. Buckets have numerous shapes and sizes for various applications. There are also many other attachments which are available to be attached to the excavator for boring, ripping, crushing, cutting, lifting, etc.
Before the 1990s, all excavators had a long or conventional counterweight that hung off the rear of the machine to provide more digging force and lifting capacity. This became a nuisance when working in confined areas. In 1993 Yanmar launched the world's first Zero Tail Swing excavator,[2] which allows the counterweight to stay inside the width of the tracks as it slews, thus being safer and more user friendly when used in a confined space. This type of machine is now widely used throughout the world.
There are two main types of "Control" configuration generally use in excavators to control the boom and bucket, both of which spread the four main digging controls between two x-y joysticks. This allows a skilled operator to control all four functions simultaneously. The most popular configuration in the US is the SAE controls configuration while in other parts of the world, the ISO control configuration is more common. Some manufacturers such as Takeuchi have switches that allow the operator to select which control configuration to use.

EXCAVATOR ATTACHMENTS
 Hydraulic excavator capabilities have expanded far beyond excavation tasks with buckets. With the advent of hydraulic-powered attachments such as a breaker, a grapple or an auger, the excavator is frequently used in many applications other than excavation. Many excavators feature a quick coupler for simplified attachment mounting, increasing the machine's utilization on the jobsite. Excavators are usually employed together with loaders and bulldozers. Most wheeled, compact and some medium-sized (11 to 18-tonne) excavators have a backfill (or dozer) blade. This is a horizontal bulldozer-like blade attached to the undercarriage and is used for levelling and pushing removed material back into a hole.